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Future Ford EVs Will Be Equipped With Tesla Charging Port

3767 Views 171 Replies 23 Participants Last post by  systemlogicblah
I wonder if any other manufacturers will follow suit. And if they do would it make lower range EVs from Non-Tesla brands more attractive given a more extensive / reliable charging network?

https://insideevs.com/news/669212/ford-switch-tesla-ncas-chargign-connector/
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Really disappointed here, another dumb move by Ford. A set back towards total standardization and another self-absorbed short-sighted 'american' decision. Tesla was already moving towards CCS or adapters on supercharger stations, now they have less incentive to do so. Ford adding unnecessary cost/complexity to their vehicles by adding a second charging port. Besides for Ford EV owners I am seeing no good news here.

Or am i being too negative?
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This doesn’t bode well for our resale values if we’ve got the Betamax of EVs. I hope I’m wrong but this could prove disastrous over the next few years in terms of encouraging the expansion of the terrible existing EV charging networks in North America if companies feel like they’re on the losing side of a format war. Will they continue to invest millions in CCS? Will they stall waiting to see how the format war plays out? What does that mean for those hoping for broad expansion of CCS networks?
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I guess I don’t see the point given the “magic dock” (basically a Tesla-CCS adapter) has already been developed and is being deployed. So why physically adopt the Tesla port?

Does the Tesla port/standard allow for 800V/350kW+ charging ?
Thought I heard something about that being limited in the Tesla port. If so, that seems silly to limit future Fords too as I imagine the trucks will want to be able to charge at the high rates that 800V architectures enable.
I don't know what NACS specifically supports, but iirc current superchargers only do 250kW with higher coming at some point in the future. So I assume NACS can do faster, but Tesla actually seems to be behind EA in this one regard. Not that it matters much, nothing that can use an NACS supercharger can even get that charge speed right now.

I don't think this will be a "betamax" situation as you only need an adapter to go between NACS and CCS (provided the charger itself supports doing so - which newer superchargers seemingly will and I'd assume any other networks would as well). That said, I'm not super happy with them going for NACS. Most of the issues with non-Tesla charging networks have nothing to do with CCS (the networks just aren't well maintained and haven't had as long to build out infrastructure). Talk about NACS connectors being "so much easier to use" than CCS(1) is also way overblown, since the reason for larger heaver cables with CCS is due to the cables needing to be longer to support more vehicles, nothing to do with the connector itself.

And convincing an entire industry to move to a new connector is going to be harder than Tesla sticking to its half-walled garden (or eventually switching themselves). Ford tipped the scales a bit, but not exactly in the way I'd hoped.
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Silly to have two or 3 charging connectors that basically do the same thing, hence why all of Europe is on CCS even Tesla. Easier to change on brand to CCS than to change all brands to Tesla.
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Silly to have two or 3 charging connectors that basically do the same thing, hence why all of Europe is on CCS even Tesla. Easier to change on brand to CCS than to change all brands to Tesla.
But…….merica
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Does the Tesla port/standard allow for 800V/350kW+ charging ?
The NACS standard allows for up to 1MW charging at 1kV.
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The NACS standard allows for up to 1MW charging at 1kV.
Isn't the Tesla semi a completely different connection?
Isn't the Tesla semi a completely different connection?
I'm only talking about the NACS. I haven't been following the tesla semi but I thought they were planning on having it use the same form factor but have 2 sockets that can be used at the same time. I think a few things should be clarified:
  1. NACS is a standard, not a single connector. In that standard they have different configurations for 500v and 1,000v designs. Read here if you're interested.
  2. The tesla connector today doesn't support this 1kV/1MW charging the NACS documents refer to. It's the same FORM FACTOR but the guts of the design are different. I believe the length of the charge connector is also increased over the current supercharger connectors.
  3. The meat and potatoes of the tesla design is the shared AC/DC pins and compact packaging due to that. CCS has separate DC and AC pins.
  4. They don't specify an amperage limit of the connector, they just say they've tested the design up to 900A (not quite 1MW). This is going to be determined more by the physics of insulation and cooling capabilities. I've always been concerned about the compact design of the tesla connector reaching a limit of the physics of being able to get rid of heat quickly enough to prevent insulation degradation (insulation capacity reduces exponentially as temperature increases). As you increase voltage to 1kV this becomes significant. It's going to take a lot of clever design and expensive insulation material to prevent any issues.
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I'm only talking about the NACS. I haven't been following the tesla semi but I thought they were planning on having it use the same form factor but have 2 sockets that can be used at the same time. I think a few things should be clarified:
  1. NACS is a standard, not a single connector. In that standard they have different configurations for 500v and 1,000v designs. Read here if you're interested.
  2. The tesla connector today doesn't support this 1kV/1MW charging the NACS documents refer to. It's the same FORM FACTOR but the guts of the design are different. I believe the length of the charge connector is also increased over the current supercharger connectors.
  3. The meat and potatoes of the tesla design is the shared AC/DC pins and compact packaging due to that. CCS has separate DC and AC pins.
  4. They don't specify an amperage limit of the connector, they just say they've tested the design up to 900A (not quite 1MW). This is going to be determined more by the physics of insulation and cooling capabilities. I've always been concerned about the compact design of the tesla connector reaching a limit of the physics of being able to get rid of heat quickly enough to prevent insulation degradation (insulation capacity reduces exponentially as temperature increases). As you increase voltage to 1kV this becomes significant. It's going to take a lot of clever design and expensive insulation material to prevent any issues.
What V/A limits are there for the current connector, which given usual automotive timelines seems to be the only one that will be available to Fords for the next few years?

while I think the benefits of 800V+ architectures are a bit overplayed, I see the industry eventually moving to those voltages, and higher amps too, especially with batteries coming out now with high enough C rates to enable <10% recharge to 80% times. Meanwhile the currently deployed CCS connector and charger can handle at least 350kW while currently deployed Tesla connector/chargers handle up to 250kW. And for a CCS enabled car to use the Tesla connector just needs a currently deployed adapter. I’m confused why Ford would outfit their new cars with the Tesla connector, and the supply chain needed for that, instead of just shipping with the adapter.
What V/A limits are there for the current connector, which given usual automotive timelines seems to be the only one that will be available to Fords for the next few years?
500v and I think they can peak around 600A. But they derate shortly after hitting those peaks.

Still above ford's capabilities for now. It's also less about peak rating and more about sustained charging speed. I'd be happier with a 200kW rate that held higher in the pack's SoC vs something that hits 275kW between 10-20% then goes way down.
I’m really conflicted about this. Not gonna re-cap why Tesla/Elon are problematic. In addition it feels simultaneously “too late” to change the charging standard but also if it’s ever going to change, this is probably the last possible moment. So maybe they can sneak it in just before EVs really take off here?

If they manage to get one more big EV manufacturer or one of the major charging networks, it feels like there’s a real chance it changes. Have to move fast though.

I do think the Tesla connector design is better than CCS.
  • CCS is ugly.
  • Smaller connector is better for humans, even if cables end up the same weight.
  • The additional physical-only lever-lock on CCS/J1772 is often forgotten about when people disconnect. I’ve seen a lot of them broken. Between trying to turn off from the charger, vs convince the car to disconnect, vs physically levering that final latch, I can see why people sometimes get impatient and forget to hold down the latch. (And I’ve observed my parents failing to do this too, more below.) (Yes, I understand electronic latch has a more annoying failure case, but in practice it’s less common than the physical latch being broken by impatient people.)
  • Casual drivers really don’t understand when/why they’d have the DC pins, so having a separate cover is an additional complication. I pretty regularly see people try to jab the CCS in, then realize they have to move their DC cover.
  • We’ve had prior threads discussing how CCS connectivity issues are partially because the data pins are at the top, while the meaty heavy pins are at the bottom, so the connector leans in exactly the right way to decrease data pin connections.
  • I’ve rented a Tesla with my parents, and they recently purchased a Mach-E, so I’ve observed them charging both. It’s not just the cable weight that makes CCS really difficult for them. Lining up those bottom pins and pressing in the top is a maneuver that young folk like me find easy, sure, but it remains an issue for them.

On the other hand, having two different connectors this far into adoption is annoying and it’ll be terrible if we just end up having both for a very long time. Only one connector that’s CCS is better than having adapters for the rest of time.
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I’m confused why Ford would outfit their new cars with the Tesla connector, and the supply chain needed for that, instead of just shipping with the adapter.
Last-ditch effort to move the US over to that connector before it’s really, finally too late. That’s my interpretation. The adoption curve between here and 5 years from now is pretty steep, so still maybe a chance to get this in before the absolute # of EVs on the road doubles, triples, quadruples..
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This is amazing news and I hope Polestar does it too. I had a Tesla and the charging experience (just talking about plugging in the cables, don't even station up time or availability) is much better. Same port for AC and DC. Easy to Handle. Agreed its a little late in the game to be changing but not too late. The Majority of EVs in the US are still Teslas, and the CCS network is still in its infancy...so its not really like they are switching over standards. I can see automakers quickly switching to this Tesla plug now if a major automaker like Ford does it.

Also, I believe Tesla connectors can take more than CCS in terms of current. Hence Tesla 400v cars can take 250kw but CCS cars are limited to 500amps so max power is around 200kw on a 400v car. Pure speculation but maybe the P3 /EX90 will come with NACS connector since it seems to be the only 400v non Tesla that says it can do 250kw charging.
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I’m really conflicted about this. Not gonna re-cap why Tesla/Elon are problematic. In addition it feels simultaneously “too late” to change the charging standard but also if it’s ever going to change, this is probably the last possible moment. So maybe they can sneak it in just before EVs really take off here?

If they manage to get one more big EV manufacturer or one of the major charging networks, it feels like there’s a real chance it changes. Have to move fast though.

I do think the Tesla connector design is better than CCS.
  • CCS is ugly.
  • Smaller connector is better for humans, even if cables end up the same weight.
  • The additional physical-only lever-lock on CCS/J1772 is often forgotten about when people disconnect. I’ve seen a lot of them broken. Between trying to turn off from the charger, vs convince the car to disconnect, vs physically levering that final latch, I can see why people sometimes get impatient and forget to hold down the latch. (And I’ve observed my parents failing to do this too, more below.) (Yes, I understand electronic latch has a more annoying failure case, but in practice it’s less common than the physical latch being broken by impatient people.)
  • Casual drivers really don’t understand when/why they’d have the DC pins, so having a separate cover is an additional complication. I pretty regularly see people try to jab the CCS in, then realize they have to move their DC cover.
  • We’ve had prior threads discussing how CCS connectivity issues are partially because the data pins are at the top, while the meaty heavy pins are at the bottom, so the connector leans in exactly the right way to decrease data pin connections.
  • I’ve rented a Tesla with my parents, and they recently purchased a Mach-E, so I’ve observed them charging both. It’s not just the cable weight that makes CCS really difficult for them. Lining up those bottom pins and pressing in the top is a maneuver that young folk like me find easy, sure, but it remains an issue for them.

On the other hand, having two different connectors this far into adoption is annoying and it’ll be terrible if we just end up having both for a very long time. Only one connector that’s CCS is better than having adapters for the rest of time.
My parents also have a much easier time with Tesla compared to CCS. And honestly I do too. Getting the whole CCS apparatus lined up is a faff compared to inserting the much smaller form factor Tesla plug.

I think my ideal would be a Tesla-like connector/cable if it could safely get to 300-400kW sustained (as thats going to be the need in the near future) and that be the standard worldwide. But given that Tesla for the near/mid term will be limited to 250kW sustained, and the growing number of CCS cars here, I guess I’m for a more rapid shift towards CCS + adapters at SuperChargers.

my guess is, as you indicate, this is a last ditch attempt to shift to the Tesla standard - or at least to get the federal subsidies associated with charging infrastructure - before the onslaught of CCS vehicles and the CCS network build out.
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My parents also have a much easier time with Tesla compared to CCS. And honestly I do too. Getting the whole CCS apparatus lined up is a faff compared to inserting the much smaller form factor Tesla plug.

I think my ideal would be a Tesla-like connector/cable if it could safely get to 300-400kW sustained (as thats going to be the need in the near future) and that be the standard worldwide. But given that Tesla for the near/mid term will be limited to 250kW sustained, and the growing number of CCS cars here, I guess I’m for a more rapid shift towards CCS + adapters at SuperChargers.

my guess is, as you indicate, this is a last ditch attempt to shift to the Tesla standard - or at least to get the federal subsidies associated with charging infrastructure - before the onslaught of CCS vehicles and the CCS network build out.
V4 superchargers seem to be rated for 615A and 1mV

Granted this is Europe and CCS but no reason to assume this won't work with their native connectors.
Granted this is Europe and CCS but no reason to assume this won't work with their native connectors.
Am finding it hard to get an unconflicted take on whether those ratings can be deployed safely in a form factor like the Tesla connector. I guess if we see cars getting 350kW+ rates via a Tesla style connector, where the AC/DC pins are shared then that would do it. But we haven’t yet seen that and wont until v4 superchargers roll out in N America, and we see newer 800V+ cars getting those kind of rates here. The Cybertruck supposedly is able to accept a high kW rate but of course can’t tell until it’s fully launched and deliveries start.
I’m really conflicted about this. Not gonna re-cap why Tesla/Elon are problematic. In addition it feels simultaneously “too late” to change the charging standard but also if it’s ever going to change, this is probably the last possible moment. So maybe they can sneak it in just before EVs really take off here?

If they manage to get one more big EV manufacturer or one of the major charging networks, it feels like there’s a real chance it changes. Have to move fast though.

I do think the Tesla connector design is better than CCS.
  • CCS is ugly.
  • Smaller connector is better for humans, even if cables end up the same weight.
  • The additional physical-only lever-lock on CCS/J1772 is often forgotten about when people disconnect. I’ve seen a lot of them broken. Between trying to turn off from the charger, vs convince the car to disconnect, vs physically levering that final latch, I can see why people sometimes get impatient and forget to hold down the latch. (And I’ve observed my parents failing to do this too, more below.) (Yes, I understand electronic latch has a more annoying failure case, but in practice it’s less common than the physical latch being broken by impatient people.)
  • Casual drivers really don’t understand when/why they’d have the DC pins, so having a separate cover is an additional complication. I pretty regularly see people try to jab the CCS in, then realize they have to move their DC cover.
  • We’ve had prior threads discussing how CCS connectivity issues are partially because the data pins are at the top, while the meaty heavy pins are at the bottom, so the connector leans in exactly the right way to decrease data pin connections.
  • I’ve rented a Tesla with my parents, and they recently purchased a Mach-E, so I’ve observed them charging both. It’s not just the cable weight that makes CCS really difficult for them. Lining up those bottom pins and pressing in the top is a maneuver that young folk like me find easy, sure, but it remains an issue for them.

On the other hand, having two different connectors this far into adoption is annoying and it’ll be terrible if we just end up having both for a very long time. Only one connector that’s CCS is better than having adapters for the rest of time.
Apart from the connector, reliability, lack of plug and charge and needing different apps for different DCFC charging networks is really holding back CCS in the US. The first time that I charged my P2 at EA was a pain. Especially figuring which method of initializing the charging session was better (EA card in my apple wallet has never worked for me). I did see the new i5 will be plug and play compatible at EA.
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Apart from the connector, reliability, lack of plug and charge and needing different apps for different DCFC charging networks is really holding back CCS in the US. The first time that I charged my P2 at EA was a pain. Especially figuring which method of initializing the charging session was better (EA card in my apple wallet has never worked for me). I did see the new i5 will be plug and play compatible at EA.
The Ford- Tesla partnership also includes plug and charge with FordPass

Currently for Polestar, EVGo offers plug and charge. Weird that EA is our "official charging partner" and doesn't offer this lol
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