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It's been said that Tesla has a bit of a bad reputation concerning build quality
And on my car, Tesla's fitment and finish certainly left quite a bit to be desired.
I did bring a checklist, but I wouldn't have inspected the car as closely as I did if I hadn't almost immediately spotted a couple of mis-matched things.
The first thing I noticed was as I was getting in the first time. Apparently at some point, Tesla has decided to cut corners, and no longer paints inside/in front of the front doors where the hinges are on Model 3's. Besides that ridiculous lack of quality on a $59k car, there is also the issue that the passenger side is yellow in there and the driver's side is white. That means one of them has more and/or different coats of finish than the other. All of my cars from Nissan/Infiniti over the years cost half as much, yet were fully painted in there
Next, I noticed that the frunk/hood/bonnet opens too far, which allows the rear edge to push in/down on the passenger side wiper. I didn't spot an easily adjustment for that, but maybe I just missed it.
Third, I realized that the panel gaps between the A-pillar / Front Quarter Panel / Door on the driver's and passenger side are of visibly different width, with the driver's side being significantly larger/wider. I think both are probably out of spec, because you can see the primed/unpainted frame in the gaps. The driver's side looks pretty bad, since it's yellow in there, between the dark blue of the panels. I saw the driver's side issue first, and again, seeing that the opposite sides don't match made it clear that something is wrong. The driver's door and front quarter panel are not flush, with the door further in than the quarter panel. It isn't easy to see it, but is very easy to feel the misalignment.
After that, I started looking more closely. The front passenger side quarter panel is misaligned with the edge of the bumper cover, which further backs up that neither front quarter panels is aligned properly.
There are two light scratches in the clear coat, both about 4" long. One on the rear bumper cover, and the other on the rear passenger side quarter panel near the bottom. These probably can be buffed out.
Lastly, the rear quarter panels do not align with the window trim at the top of the trunk/boot. They are misaligned by the same amount, so at least they match, even if it isn't perfect.
The very first thing I saw turned out to not be as bad as I thought. The glass roof panel, at the very corner over the passenger side A-pillar, looked like it had a significant chip, about 6mm x 10mm. It looked really bad, but also a bit weird, like something was delaminating? I showed it to the person working with me on the trade-in paperwork, and asked if it looked like a chip, crack or maybe something else was going on? Turned out to be some kind of thick, green plastic film stuck there, which was probably part of a protective film that was missed earlier when the rest was removed.
Everything on the interior looks perfectly fine, the various driving modes all seem to work, charging worked with 110v and 240v AC through the included charger, with the ChargePoint charger I had installed last week, and also on the nearest 250 KWh DC Supercharger. On the Interstate, on the return trip from the Supercharger, the calibration completed, and I got to turn on the cruise control for the first time...
For about 1/2 mile before I hit a wall of stopped traffic 5 lanes wide. 🙄
So, I have 2 service appointments already. One Monday so that they can install the Homelink hardware that's been removed from the standard features, and the other on Tuesday to address the body issues.

And on my car, Tesla's fitment and finish certainly left quite a bit to be desired.
I did bring a checklist, but I wouldn't have inspected the car as closely as I did if I hadn't almost immediately spotted a couple of mis-matched things.
The first thing I noticed was as I was getting in the first time. Apparently at some point, Tesla has decided to cut corners, and no longer paints inside/in front of the front doors where the hinges are on Model 3's. Besides that ridiculous lack of quality on a $59k car, there is also the issue that the passenger side is yellow in there and the driver's side is white. That means one of them has more and/or different coats of finish than the other. All of my cars from Nissan/Infiniti over the years cost half as much, yet were fully painted in there
Next, I noticed that the frunk/hood/bonnet opens too far, which allows the rear edge to push in/down on the passenger side wiper. I didn't spot an easily adjustment for that, but maybe I just missed it.
Third, I realized that the panel gaps between the A-pillar / Front Quarter Panel / Door on the driver's and passenger side are of visibly different width, with the driver's side being significantly larger/wider. I think both are probably out of spec, because you can see the primed/unpainted frame in the gaps. The driver's side looks pretty bad, since it's yellow in there, between the dark blue of the panels. I saw the driver's side issue first, and again, seeing that the opposite sides don't match made it clear that something is wrong. The driver's door and front quarter panel are not flush, with the door further in than the quarter panel. It isn't easy to see it, but is very easy to feel the misalignment.
After that, I started looking more closely. The front passenger side quarter panel is misaligned with the edge of the bumper cover, which further backs up that neither front quarter panels is aligned properly.
There are two light scratches in the clear coat, both about 4" long. One on the rear bumper cover, and the other on the rear passenger side quarter panel near the bottom. These probably can be buffed out.
Lastly, the rear quarter panels do not align with the window trim at the top of the trunk/boot. They are misaligned by the same amount, so at least they match, even if it isn't perfect.
The very first thing I saw turned out to not be as bad as I thought. The glass roof panel, at the very corner over the passenger side A-pillar, looked like it had a significant chip, about 6mm x 10mm. It looked really bad, but also a bit weird, like something was delaminating? I showed it to the person working with me on the trade-in paperwork, and asked if it looked like a chip, crack or maybe something else was going on? Turned out to be some kind of thick, green plastic film stuck there, which was probably part of a protective film that was missed earlier when the rest was removed.
Everything on the interior looks perfectly fine, the various driving modes all seem to work, charging worked with 110v and 240v AC through the included charger, with the ChargePoint charger I had installed last week, and also on the nearest 250 KWh DC Supercharger. On the Interstate, on the return trip from the Supercharger, the calibration completed, and I got to turn on the cruise control for the first time...
For about 1/2 mile before I hit a wall of stopped traffic 5 lanes wide. 🙄
So, I have 2 service appointments already. One Monday so that they can install the Homelink hardware that's been removed from the standard features, and the other on Tuesday to address the body issues.